Fibre Composition Mapping Highlights Urgent Gaps in Denmark’s Design, Sorting, and Textile Recycling Infrastructures

A comprehensive analysis of Denmark’s post-consumer textiles has revealed a mismatch between waste composition and circular ambitions. Researchers examined hundreds of discarded garments to map fibre blends, recyclability, and sorting viability. The findings offer policymakers and industry actors concrete data on where circularity stands—and what barriers must be addressed to turn Denmark’s textile waste into high-quality recycling feedstock.

Long Story, Cut Short
  • Danish researchers examined discarded garments to identify the most common fibre types and assess how well these align with current recycling methods.
  • Fibres were grouped by composition (e.g., pure cotton, polyester blends) and disruptor presence, with cotton and polyester dominating Denmark’s textile waste stream.
  • Findings reveal key design and sorting gaps that hinder Denmark’s circularity goals by limiting the recyclability of common waste fractions.
Cotton and polyester were the most common fibres observed in the analysed garments, often appearing in both pure form and various blends. Fabrics containing elastane, viscose, or polyamide followed in frequency and presented distinct challenges for recyclability.
All Fibres Cotton and polyester were the most common fibres observed in the analysed garments, often appearing in both pure form and various blends. Fabrics containing elastane, viscose, or polyamide followed in frequency and presented distinct challenges for recyclability. AI-Generated / Gemini

Danish textile waste isn’t matching its circular ambitions. A detailed fibre analysis of discarded garments has found that mechanical and chemical recyclers are facing a waste stream largely incompatible with their needs. By grouping fibres by material composition and disruption potential, the study has called for upstream design changes and smarter sorting as prerequisites for viable circular systems, reinforcing that infrastructure alone won’t fix what fibre composition continues to undermine.

  • Only a small share of garments matched requirements for current fibre-to-fibre recycling technologies or closed-loop reuse.
  • Cotton and polyester were the most common fibres found in the sample, appearing both in pure form and in various blended combinations.
  • Elastane, polyamide, and viscose blends created complexity for mechanical and chemical recycling strategies.
  • Garments with multilayer construction or coatings were consistently incompatible with standard recycling routes.
  • The findings are from the paper ‘Assessing the Circularity Potential of Textile Flows for Future Markets in Denmark’, published in Sustainable Production and Consumption on 6 August.

THE STUDY: The study was conducted by Heather Margaret Logan, Valentina Rossi, Kamilla Hansen Kastrup, Maggie Ziggie Søndergaard, and Anders Damgaard — researchers from the Technical University of Denmark. Their aim was to anatomise Denmark’s post-consumer textile waste by categorising garments into fibre-based groups and examining their compatibility with circular recycling routes, thereby connecting fibre flows to infrastructure, design policy, and end-of-life viability.

  • Each garment was assigned to a material-based group using a mix of visual inspection, label checking, and confirmatory fibre testing for uncertain cases.
  • The research prioritised material composition over garment type, allowing for analysis of recyclability independent of fashion category or product use.
  • A structured sampling strategy ensured that garments reflected varied demographics, including gender, age, and use intensity.
  • The study assessed the compatibility of each fibre group with current and emerging circular end-of-life technologies.
  • Researchers aimed to generate actionable data for improving design standards, sorting infrastructure, and recycling alignment in Denmark’s textile system.

WHAT’S AT STAKE: Denmark’s circular textile ambitions hinge on a supply of recyclable post-consumer materials. However, the study reveals a dominant presence of fibre blends that are unsuitable for current recycling systems. Achieving circularity will require a concerted effort across design, collection, and processing to align waste flows with recycling capabilities and reduce contamination from incompatible materials such as elastane, polyamide, and complex multilayer textiles.

  • More than half the waste garments were 100% cotton or 100% polyester, offering a cleaner base for sorting innovation.
  • A mismatch exists between Denmark’s policy assumptions and actual composition of end-of-life textiles.

WHAT THE DATA SHOWS: Cotton and polyester were the most common fibres observed in the analysed garments, often appearing in both pure form and various blends. Fabrics containing elastane, viscose, or polyamide followed in frequency and presented distinct challenges for recyclability. The dataset suggests that while some materials offer cleaner recovery potential, others demand blend-specific strategies due to their chemical or structural complexity.

  • Cotton–elastane and polyester–elastane were commonly found in garments designed for stretch, comfort, or active use.
  • Some garments could not be confidently classified due to degraded labels or ambiguous material combinations.
Fibre-level profiling presents a replicable method for other national systems to identify gaps between waste composition and recycling capability.
Fibre Scan Fibre-level profiling presents a replicable method for other national systems to identify gaps between waste composition and recycling capability. AI-Generated / Gemini

WHERE THINGS STAND: Despite the prevalence of dominant fibre types in Denmark’s textile waste stream, existing sorting infrastructure remains inadequate. Manual classification often leads to miscategorisation, diminishing the quality of recovered fibres. The anatomical detail provided by the study enables a rethinking of how garments are sorted—offering potential for sensor-based technologies that could identify blends more accurately and optimise feedstock compatibility with recycling system requirements.

  • Current collection points rarely differentiate garments by recyclability or fibre content.
  • Classification by garment type, as used in some systems, does not guarantee fibre compatibility with recycling routes.
  • Sorting garments by visual inspection or label alone is unreliable, often failing to detect blended or multilayer compositions accurately.
  • Upgrading optical or sensor-based sorting to detect blends could raise recovery quality and system efficiency.

READING BETWEEN THE LINES: Although the study focused on classifying fibre groups, it indirectly highlights a disconnection between how garments are designed and how they are disposed of. Garments are rarely engineered for compatibility with end-of-life recycling processes. This misalignment signals the need for a broader shift towards incorporating fibre transparency and recyclability into design standards, with regulatory backing to incentivise or require such upstream circular practices.

  • The presence of coatings, multilayered fabrics, and padding materials limits potential for mechanical processing.
  • Material-driven design frameworks could better align with Denmark’s evolving recycling technologies.

THE BIGGER PICTURE: While specific to Denmark, the “anatomical” approach used in this study could inform broader EU circular textile strategies. Fibre-level profiling presents a replicable method for other national systems to identify gaps between waste composition and recycling capability. Standardising such anatomical audits could support policy harmonisation, infrastructure development, and more effective investment in recycling technologies tuned to actual waste fibre flows.

  • Composition-based classification can enable regionally coordinated textile-to-textile infrastructure development.
  • Fibre flow data supports investment decisions for recyclers seeking scale and purity in feedstock sourcing.
  • EU-wide textile policies could benefit from harmonised anatomical profiling studies across member states.
  • This study strengthens the case for national textile registries focused on end-of-life material transparency.

THE ELSTANE PROBLEM: The cotton–elastane category illustrates the structural tension between market demand and recyclability. Common in stretch garments like jeans and activewear, these blends were frequently identified as problematic due to their elastane content. Yet, that very feature renders them largely incompatible with most recycling methods. Without alternative fibre strategies or improved sorting and disassembly protocols, this segment will continue to hinder circularity ambitions.

  • Although just one blend, cotton–elastane was frequently present in garments sampled across high-volume categories like jeans and activewear.
  • Recycling plants often reject elastane-containing fabrics due to process contamination or fibre damage.
  • Design for disassembly and mono-material principles are largely absent from high-volume categories like stretch jeans.
  • The study suggests tracking such fractions in real time could aid both policy enforcement and recycling yield forecasting.
Sorting Doesn’t Match Fibre Reality
  • Most sorting systems still rely on visual inspection and garment type rather than actual fibre composition.
  • Optical scanners struggle to detect blended or coated materials that disrupt recycling processes.
  • Label-based classification often fails due to worn tags or inaccurate fibre information.
  • Current infrastructure lacks the resolution needed to reliably separate garments by recyclability potential.
  • Advanced sorting technologies must be tailored to identify high-impact blends like cotton–elastane.
What Circular Design Still Ignores
  • Design for disassembly is largely absent from high-volume garments in Denmark’s textile waste stream.
  • Garments are rarely constructed with recyclability in mind, leading to material incompatibility at end-of-life.
  • Common features like stretch, coatings, or padding undermine fibre recovery in existing systems.
  • Circularity frameworks often ignore compositional thresholds that affect recyclability in real conditions.
  • Better design standards must align with real-world waste flows and recycling infrastructure limitations.
 
 
  • Dated posted: 7 August 2025
  • Last modified: 7 August 2025