Europe’s Hemp Value Chains Strengthen Through Technology and Collaboration

The bio-based textile economy is entering a decisive phase as technological innovation reshapes how natural fibres are harvested and processed. At the centre of this transformation is Niels Baert, Founder of Hyler, a Belgian company pioneering hybrid agricultural machinery for fibre crops. His insights reveal both the industry’s persistent challenges and the opportunities driving sustainable fibre production forward.

Long Story, Cut Short
  • Growing demand for sustainable materials is driving the development of innovative fibre crop machinery that boosts productivity and reduces waste.
  • Hybrid technologies enable efficient in-field processing, preserving fibre quality while cutting energy use and additional industrial processing steps.
  • Collaborative initiatives and supportive policies are helping regional value chains evolve into more sustainable, resilient, and commercially viable ecosystems.
Hybrid agricultural technologies are transforming fibre crop processing by enabling in-field decortication, improving fibre quality, and reducing the environmental impact of traditional harvesting and industrial processing stages.
Agri Tech Hybrid agricultural technologies are transforming fibre crop processing by enabling in-field decortication, improving fibre quality, and reducing the environmental impact of traditional harvesting and industrial processing stages. Hyler

Hyler is a Belgian company specialising in the design and manufacture of advanced agricultural machinery for the processing of fibre crops such as hemp, flax, and kenaf. Based in Roeselare, the firm combines agricultural know-how with mechanical innovation to bridge the gap between field and factory. Its equipment portfolio is focused on sustainable and high-efficiency harvesting solutions that support the growing bio-based economy across Europe. By integrating cutting-edge hybrid technology, Hyler contributes to reducing the environmental footprint of fibre crop cultivation while improving productivity and material quality.

At the core of Hyler’s operations lies its expertise in developing hybrid agricultural machinery that blends mechanical and electrical power systems to achieve energy efficiency and adaptability in diverse field conditions. This hybrid approach allows operators to process crops like hemp directly in the field, preserving fibre integrity and reducing the need for additional processing stages. The company’s in-field decortication systems exemplify its emphasis on resource-efficient design and closed-loop production within the bio-circular economy.

The firm’s product range includes specialised harvesters, balers, and processing units such as the Hemp Harvester and Mobile Decortication Unit, designed to streamline the transformation of raw biomass into industrially usable fibres. These machines support the production of fibres for textiles, biocomposites, and insulation materials. Hyler’s modular systems can be adapted to multiple crop types, enabling farmers to expand into bio-based industries without requiring major infrastructural overhauls.

Hyler’s work is grounded in collaboration with agricultural partners, research institutions, and European sustainability initiatives. Through projects such as Hemp4Circularity, the company contributes to building regional value chains for sustainable fibres. These collaborations emphasise circularity principles—maximising material use, minimising waste, and supporting environmentally responsible production cycles. Such initiatives underline Hyler’s role not just as a machinery manufacturer but as an enabler of systemic change in agricultural practices.

Leadership and innovation are central to Hyler’s growth strategy. Under the guidance of founder Niels Baert, the company continuously invests in R&D to refine its machinery and expand into new applications within the fibre and biomass sectors. The company’s mission statement highlights its dedication to innovation that benefits both farmers and the environment. With its hybrid systems gaining traction in Europe’s sustainable agriculture landscape, Hyler is helping redefine how natural fibres are cultivated, harvested, and processed for the industries of tomorrow.

Across the globe, small processors emerge and collapse with alarming regularity. What explains the industry’s chronic inability to scale beyond pilots and prototypes into stable industrial supply chains?
Niels Baert: During our work in the hemp industry and the Hemp4Circularity project, we have learned from partners active in the textile industry that, on the one hand, the processing industry still needs to learn how to work with hemp fibre in order to deliver high-quality products and, on the othe, that demand among consumers and textile designers is still low.

As long as there is no demand or consumers are unfamiliar with hemp, we believe it will be difficult to move beyond prototypes. Furthermore, the cost price of a textile product made from natural fibres is higher than that of textiles made from synthetic fibres. Therefore, efforts must be made not only to optimise fibre production, but also to inform consumers about the impact of e.g. fast fashion.

The hemp value chain remains fragmented and regionally lopsided. Could international standard-setting bodies or trade agreements realistically rebalance processing power, or is the concentration effectively irreversible?
Niels Baert: It is true that hemp is grown in several regions in the world. For example, in the north of The Netherlands a well-established hemp industry is present. Farmers can grow hemp, and it is processed at companies like HempFlax and Dunagro. Farmers in Belgium can’t grow hemp for those companies as the cost for the transport of the hemp straw and the harvesting machine is too high to be profitable. So yes, you could say that the hemp value chain is fragmented in the Benelux.

However, in recent years, the mindset in Belgium has also been changing, with companies and farmers stepping up to make major investments (harvesting machines, processing units). The investments are supported by the Flemish government through, for example, subsidies or projects. But we also notice that, after a project has ended, the investments continue, which is positive and demonstrates that there is a future in hemp.

Much of hemp’s “sustainable fibre” image is based on agronomy, not textiles. How should sustainability claims be reframed once the fibre’s high energy needs, transport footprint, and processing chemicals are honestly accounted for?
Niels Baert: Within Hemp4Circularity, the Alliance for Flax-Linen and Hemp is working on a PEF calculation for European hemp. This calculation considers factors such as energy requirements and transport footprint. This calculation will provide valuable insights. In addition, we want to design truly sustainable hemp textiles that focus on the natural colour of hemp. This way, no dyes are needed. We also want to soften the fibres mechanically instead of using chemicals. All of this contributes positively to the sustainability of hemp textiles.

Beyond Fashion: Industrial users prioritise consistency and certification, but fashion thrives on marketing stories. Is the textile industry undermining hemp’s industrial future by pushing lifestyle narratives that don’t translate into material standards?
Niels Baert: The collaboration with Libeco and Safilin in Hemp4Circularity makes it clear that the high-end textile industry is also looking for a consistent fibre that maintains its quality year after year. This is the only way to deliver high-quality products every year. So, when we develop the story for hemp in textile products, we will also focus on this high and consistent quality. This is no different from hemp used in other materials. We must also move away from fast fashion. This is not sustainable in a world that needs to produce more sustainably.

Fibre Sector Challenges
  • Processing industries lack expertise in working with hemp fibres, which limits their ability to deliver consistent, high-quality textile products.
  • Consumer demand remains weak, with unfamiliarity and price gaps compared to synthetics hindering widespread adoption of sustainable fibre textiles.
  • Transport and logistics costs make cross-border hemp processing unviable for many farmers, fragmenting regional value chains and market opportunities.
  • Sustainability claims need recalibration as energy use, transport emissions, and chemical processes are often underestimated in textile value chains.
  • Fragmented regional ecosystems and uneven industrial development make scaling from pilot projects to stable industrial supply chains particularly challenging.
Innovation and Opportunities
  • Hybrid agricultural machinery enables in-field processing of hemp and flax, preserving fibre quality while reducing downstream industrial processing needs.
  • Modular machine systems allow farmers to diversify into bio-based industries without making costly infrastructural overhauls or replacements.
  • Collaborative EU projects such as Hemp4Circularity are driving circular value chains and encouraging long-term investment in sustainable fibre processing.
  • Mechanical fibre softening techniques offer environmentally friendlier alternatives to chemical treatments, supporting cleaner textile production processes.
  • Governmental subsidies and investments are helping shift regional mindsets, enabling farmers and companies to adopt sustainable technologies more confidently.

Subir Ghosh

SUBIR GHOSH is a Kolkata-based independent journalist-writer-researcher who writes about environment, corruption, crony capitalism, conflict, wildlife, and cinema. He is the author of two books, and has co-authored two more with others. He writes, edits, reports and designs. He is also a professionally trained and qualified photographer.

 
 
 
  • Dated posted: 13 October 2025
  • Last modified: 13 October 2025