There Will be Winners, Losers, and Those Who Come Together

In the textiles-fashion ecosystem, news is usually ephemeral. But when Swedish innovator Renewcell dispatched the first shipment of its Circulose dissolving pulp to a customer, the excitement remained palpable for weeks on end. Tricia Carey, Chief Commercial Officer at Renewcell, talks about the flurry of activities at the company.

Long Story, Cut Short
  • Currently 90 million tonnes of textiles are discarded annually with only 1% of textiles being recycled. Circulose can reduce the amount of textiles going to landfills.
  • July will see the launch of the first Circulose Supplier Network for early adopters committed to change.
The production hall at the  Renewcell 1 plant in Sundsvall, Sweden.
The Core The production hall at the Renewcell 1 plant in Sundsvall, Sweden. Renewcell sources cellulosic-rich textiles with a consistent supply of post-industrial and post-consumer unused textiles. Henrik Bodin / Renewcell

texfash.com: Renewcell has been on a roll for the last six months or so. It's a company that's in the news. Please tell us how exciting is it on your side of the (news) fence.
Tricia Carey: Yes, we have really been moving quickly over the past six months to ramp up the production of the first industrial scale textile-to-textile recycling facility of dissolving pulp, branded as Circulose. Our entire team has remained dedicated and resilient to our goals under the energetic, steadfast leadership of Patrik Lundstrom, CEO of Renewcell.

Simultaneously, we are working with the entire market to educate and inspire about Circulose as a material from 100% recycled textiles. It really is an exciting time to pioneer new innovations which solve market challenges, in order to reduce textiles downcycled or going to landfills.

Inditex, H&M, Aditya Birla, Kelheim, Ganni. There's a beeline of buyers out there. Do you have a waitlist or something? Please share details (as much as you officially can). How is Renewcell coping with this rush?
Tricia Carey: We do have a long list of impressive partners throughout the entire supply network. Within the fragmented textiles industry, it is important to work with each sector in order to develop the business because we do not just make pulp, we engage. We like to call it encompass marketing, where you have to look at all the players within the circle, fibre producers, spinners, knitters, weavers, brands, collectors and even NGOs, associations and financial community. It is no longer just about pushing and pulling to sell a product. We strategically align with our partners for a long-term perspective.

We have some exciting news—in July we will be launching the first Circulose Supplier Network for early adopters committed to change. Stay tuned for more on this initiative.

One recent development is the pulp-to-retail transparency brought in association with TextileGenesis. How is this going to work on the ground? It's not a one-time thing, but would be a regular one. Is TextileGenesis only providing the technology+support?
Tricia Carey: After working on a pilot project with TextileGensis and H&M, we realise this is an appropriate platform for Renewcell to have digital transparency and traceability on a long-term basis. Additionally, more than 95% of the CanopyStyle Green Shirt fibre producers are already working with TextileGenesis. The platform also simplifies the management of our RCS (Recycled Claim Standard) certification.

Shredded textile waste at the Renewcell plant. Renewcell makes the Circulose dissolving pulp from 100% textile waste with high cellulose content, such as worn-out cotton jeans and cotton production scraps.
Shredding Some Light Shredded textile waste at the Renewcell plant. Renewcell makes the Circulose dissolving pulp from 100% textile waste with high cellulose content, such as worn-out cotton jeans and cotton production scraps. Alexander Donka / Renewcell

How is Circulose being positioned? Is it a competitor of existing viscose or lyocell fibres? Or, do you expect to cut into the polyester segment too? Or, do you expect Circulose to be a segment in itself?
Tricia Carey: Circulose is the brand of Renewcell’s dissolving pulp, which is made of 100% recycled textiles. It is recyclable again and again, and it is a next-gen solution providing high-quality look and feel. Our direct customers are the fibre producers making viscose, modal, lyocell and acetate. We do not make fibre. However, we promote the fibre producers who use Circulose.

With a lack of sustainable solutions in the market we cannot only address substitution of viscose, but also replace cotton and even polyester with alternatives for filament applications. 

There's no shortage of textile waste in a world which is virtually drowning in it. So, now "sourcing" has a new dimension: sourcing of textile waste. How disorganised is the textile waste ecosystem, according to you? How are you streamlining the inflow of this waste stock? Which are the geographies that you are or would be sourcing from?
Tricia Carey: Currently 90 million tonnes of textiles are discarded annually with only 1% of textiles being recycled. Ultimately with Circulose, we can reduce the amount of textiles going to landfills.

There are many new initiatives, especially within Europe, to facilitate improvements in collecting and sorting of textiles. We source cellulosic-rich textiles with a consistent supply of post-industrial and post-consumer unused textiles. 

Talking of polyester, it would be one of the components of the clothes that you recycle. How is it being disposed of?
Tricia Carey: We can manage 5–10% of synthetics within our manufacturing process which we filter out through our technology.

Renewcell has signed a deal with Lenzing, which would technically be a competitor. How could you tell us more about this deal? How does it work? Probably, the same question for CTA Green Fibre.
Tricia Carey: Renewcell only manufactures pulp, branded as Circulose. Therefore, fibre producers like Lenzing and CTA green fibre are our direct customers. We focus on our speciality of making pulp from 100% recycled textiles and realise that there is a science to manufacturing fibre which our customers know best.

The Dissolving Pulp

Circulose is a branded dissolving pulp that Renewcell makes from 100% textile waste with high cellulose content, such as worn-out cotton jeans and cotton production scraps. Dissolving pulp cellulose is used to make viscose, lyocell, modal, acetate other types of regenerated fibres (also called man-made cellulosic fibres). These fibres are then spun into yarn, woven or knitted into fabrics, and finally cut and sewn into new high-quality textile products.

The Ingredient Brand

Circulose functions as an ‘ingredient brand’ that helps people find virgin-quality textile products made from recycled textiles. Renewcell is partnering with suppliers of both post-consumer and post-industrial textile waste fractions that meet our basic requirements:

  • 95% or higher cotton content;
  • 5 metric tonnes or higher single shipments;
  • Regular delivery intervals;
  • Supplier compliant with its Supplier Code of Conduct.
Denim clips at the Renewcell plant. Thse are some of the usual forms of textile waste that go into the production of Circulose.
Jean Editing Denim clips at the Renewcell plant. These are some of the usual forms of textile waste that go into the production of Circulose. Emil Nordin / Renewcell

Renewcell was founded in 2012. And you already had a proof of concept in 2014, and also the first industrial scale plant in 2018. What took another four years to get to the commercial scale plant that was inaugurated recently? Were you still looking for some kind of breakthrough (because the lab to factory transition had already been made)?
Tricia Carey: Renewcell is the first to scale within our sector of the industry. Building an industrial plant, during a global pandemic, is a feat unto itself which requires a sharp team, offtake agreements, commercial demand, and financing. During all this time we continue to launch new commercial capsules to build demand and consumer awareness.

There's something on your website that I have not seen anywhere else: a whistleblowing feature. Could you tell us what was the thought process behind this? And why does it go to the HR department? For suppliers, it would make sense. But you also have a Supplier Code of Conduct. Please elaborate.
Tricia Carey: A whistle-blowing feature is quite commonly mandated for Western corporations. The collectors and sorters who we work with do have a code of conduct which we require as we bring a high level of integrity within the development of the evolving circular economy.

There's been a lot of frenetic activity in fibre development in the last few years. Would you agree (especially given the context that you would have been seeing this closely at least since 2012)?
Tricia Carey: This is truly the age of innovation. There has not been a new generic fibre since 1992 with the launch of lyocell.

After being in the man-made cellulosic fibre industry for 25 years, my expectation is that there will be some winners, losers, and those who come together. The industry is certainly going to look quite different after this decade of action. We all need to work towards lower environmental impacts and higher social standards within the global fashion industry.

Tricia Carey
Tricia Carey
Chief Commercial Officer
Renewcell

Within the fragmented textiles industry, it is important to work with each sector in order to develop the business because we do not just make pulp, we engage. We like to call it encompass marketing, where you have to look at all the players within the circle, fibre producers, spinners, knitters, weavers, brands, collectors and even NGOs, associations and financial community. 

Subir Ghosh

SUBIR GHOSH is a Kolkata-based independent journalist-writer-researcher who writes about environment, corruption, crony capitalism, conflict, wildlife, and cinema. He is the author of two books, and has co-authored two more with others. He writes, edits, reports and designs. He is also a professionally trained and qualified photographer.

 
 
 
  • Dated posted: 27 June 2023
  • Last modified: 3 April 2024