Certified Fabrics from ‘Preferred’ Mills

In January, Sorona launched its Preferred Mill Network, a global catalogue of mills offering the full collection of sub-branded fabrics—Agile, Aura, Luxe, Profile, and Revive. Global Brand & Communications Leader Alexa Raab and Global Marketing Representative Kiki Chen talk about ease of access to sustainable fabrics throughout the value chain.

Long Story, Cut Short
  • Since the launch of the Common Thread Fabric Certification in May 2020, Sorona has certified more than 1,390 pieces of fabric and insulation from 484 fabric mills.
  • The list of Preferred Mills removes friction in the communication process between brands and mills and offers an added level of credibility for all parties to rely on.
  • Because Sorona polymer is partially plant-based, it reduces reliance on solely fossil-based materials.
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Lightweight The Sorona Aura fabric is lightweight insulation fill with unparalleled softness, outstanding fill power, and a higher level of thermal insulation. DuPont

What was the idea behind starting this Preferred Mill Network (PMN)? Surely, all mills offering Sorona fabrics would have been already available on your website. Was this a branding exercise, or is there more to it?
Alexa Raab: We believe the network is a natural complement to the Common Thread Fabric Certification Program in that those mills certifying fabrics are now accessible to brands. We know our customers are looking for sustainable fabric sources with specific performance attributes; so, indicating which mills carry certified fabrics with scientifically-proven levels of Sorona makes sense. The preferred mills will also gain access to promotional materials to support their communications with brands about their fabric offerings.

How does this work, given the backdrop of the earlier Common Thread Fabric Certification? How does the new initiative take off from Common Thread?
Kiki Chen: As we all know, the textile value chain is quite long and complicated. Sorona, as an ingredient, is at the very top of the value chain. We want to ensure trust, traceability and transparency every step of the way to the end-consumer. With the Common Thread Fabric Certification Program as the foundation, we carefully select and evaluate our fabric mill customers based on a set of criteria including the Sorona certified products they have to offer, and the number of Sorona hangtags requested by the downstream customer. We then select some of our elite fabric mill partners. They’re chosen for their comprehensive collection of Sorona certified fabrics available to brands to select from. These are the mills in the Preferred Mill Network.

Let's go one by one. How does the Common Thread project work for a fabric mill? What is the process flow like? Could you please elaborate?
Kiki Chen: The Common Thread Fabric Certification Program is the fabric certification process. Fabric mill customers submit an application for Sorona fabric certification through our customer portal. Next, they send the fabric sample(s) for every fabric they wish to have certified to our dedicated testing lab, where we conduct a series of tests to ensure the fabric is meeting the criteria of one of the Sorona fabric sub-brand. Tests verify the amount of Sorona content in each fabric sample and the expected performance attributes such as stretch recovery, wrinkle release, soft hand-feel, and more. There are five sub-branded Sorona fabrics—Agile, Aura, Luxe, Profile, and Revive. The percentage of Sorona content and performance expectations for each fabric type vary; so, these tests are a critical step in ensuring the fabrics are delivering on overall quality and sustainability claims.

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Enchanced Softness The Sorona Luxe fabrics are natural fibre blends that are enhanced with softness, dimensional stability, and reduced pilling. DuPont

What was the response to the Common Thread project? Could you share numbers (given that it was launched almost two years ago)?
Kiki Chen: Since the launch of the Common Thread Fabric Certification in May 2020, we have certified more than 1,390 pieces of fabric and insulation from 484 fabric mills. The Sorona certified fabrics are currently in use and on the shelves of numerous international brands. The most exciting progress is that brands are actively requesting a Sorona certificate and hangtag for their fabric selection.

How does the PMN work for apparel brands? What is it that bands should be looking for? And what is it that they will get?
Kiki Chen: We created this network to streamline communication and transparency with the mills and with apparel brands. Similar to the mills, apparel brands sign up in the Sorona customer portal. Here they have access to a list of the preferred fabric mill partners along with the collection of different fabric types offered by each mill. From here, the brand can easily search by application to find the fabric they are looking for. The system sends the brand leads directly to the fabric mill contact to follow up. It’s that simple!

You obviously have to market this new initiative to apparel brands? (1) How are you doing this? (2) What has been the response so far? Could you share numbers, especially in terms of geographies?
Kiki Chen: In our over 20-year history of producing Sorona, we’ve built a strong network of mills and brands worldwide. These steps we’ve taken to certify Sorona fabrics with trusted partners is propelling us into a new level of accessibility. Our customer portal and list of Preferred Mills removes friction in the communication process between brands and mills and offers an added level of credibility for all parties to rely on. Our Preferred Mill partners and brand partners are all very supportive and happy about the program. Since we launched it in 2020, all of our efforts have been in the digital space through our website and social media channels.

Alexa Raab
Alexa Raab
Sorona Global Brand & Communications Leader
DuPont

We know our customers are looking for sustainable fabric sources with specific performance attributes; so, indicating which mills carry certified fabrics with scientifically-proven levels of Sorona makes sense. The preferred mills will also gain access to promotional materials to support their communications with brands about their fabric offerings.

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Replacement The Sorona Profile fabrics are a replacement for 100 percent nylon or PET fabrics that offers improved crease recovery and a rich, soft handfeel. DuPont

How many mills are there in the PMN? Could you give a breakup in terms of geographies?
Kiki Chen: In total, there are 75 Preferred Mill partners. We currently have 44 fabric mills and insulation makers in Asia and Europe as well as 31 fabric mills and insulation makers for the domestic China market. Beyond that, there are over 400 mills carrying a variety of certified Sorona fabrics. We are continuing to add more qualified mill partners to the programme so that Sorona fabrics are even more accessible.

In today's changing world, some of the keywords are circularity, LCAs, etc. How does Sorona fare? Could you share details about any studies you have done in this regard?
Alexa Raab: Sorona answers the global call for sustainably sourced fabrics, bridging the personal and societal at a defining moment in our ecological stewardship. Sorona gives brands the opportunity to make sustainability a reality. As it relates to traceability and transparency, Sorona fabrics are tested for content and performance through our Common Thread Fabric Certification Program. The transparency and traceability of this program ensures that a mill or brand’s choice to partner with Sorona is meaningful and impactful, today and in the future.

Because Sorona polymer is partially plant-based, it reduces reliance on solely fossil-based materials. Sorona also reduces energy consumption and greenhouse gas emissions in its production process. The revolutionary Bio-PDO compound turns a formerly chemical process into an eco-efficient biological one. It’s a fermentation process that’s similar to making beer!

Sorona also extends the life of any garment that it’s in. Stretch garments won’t sag and bag, coloured garments won’t fade, and natural fibers won’t pill as easily. Choosing fabrics made with Sorona means creating long-lasting, quality garments. We’re proud to have a network of partners who share our values and are striving to make fashion more sustainable and responsible.

Kiki Chen
Kiki Chen
Sorona Global Marketing Representative
DuPont

We created this network to streamline communication and transparency with the mills and with apparel brands. Similar to the mills, apparel brands sign up in the Sorona customer portal. Here they have access to a list of the preferred fabric mill partners along with the collection of different fabric types offered by each mill.

Subir Ghosh

SUBIR GHOSH is a Kolkata-based independent journalist-writer-researcher who writes about environment, corruption, crony capitalism, conflict, wildlife, and cinema. He is the author of two books, and has co-authored two more with others. He writes, edits, reports and designs. He is also a professionally trained and qualified photographer.

 
 
 
  • Dated posted: 19 April 2022
  • Last modified: 19 April 2022