£395 Designer T-Shirt Fails Durability Ranking as Budget £4 Garment Outperforms in Lab Tests

A new study has challenged assumptions about fashion pricing and garment quality. Testing 47 t-shirts using industry standards, researchers have found no correlation between price and durability. Budget garments often outperformed designer ones, while synthetic fibre blends proved more durable than pure cotton. The findings support upcoming legislation requiring brands to declare durability metrics.

Long Story, Cut Short
  • A University of Leeds study, in partnership witj WRAP, finds no link between t-shirt price and durability across 47 garments tested in lab conditions.
  • Synthetic blends outperformed 100% cotton, and expensive garments often ranked lower than cheap ones in performance.
  • The study proposes a repeatable, multi-factor method for assessing physical garment durability ahead of upcoming EU regulations.
The study emerged from urgent need to develop consistent durability measurement methods ahead of impending European regulations including the Eco-design for Sustainable Products Regulation and Extended Producer Responsibility schemes.
Measuring Durability The study emerged from urgent need to develop consistent durability measurement methods ahead of impending European regulations including the Eco-design for Sustainable Products Regulation and Extended Producer Responsibility schemes. AI-Generated / Gemini

A new UK-based study has published definitive evidence that t-shirt prices bear no relationship to actual durability, overturning fundamental consumer assumptions about quality and cost in clothing retail. Laboratory results showed the most expensive item at £395 ranked only 28th while the cheapest at £4 achieved 15th position, indicating that consumers cannot use cost as a reliable indicator of garment longevity.

  • The comprehensive study by researchers from the University of Leeds Institute of Textiles and Colour (LITAC), in partnership with climate action NGO WRAP and involving 47 garments donated by Textiles 2030 signatories, using rigorous laboratory protocols.
  • The study has revealed major gaps in how durability is understood, measured and communicated—it found that expensive items frequently performed worse than budget alternatives in standardised durability assessments.
  • The research also introduced a standardised, repeatable method for benchmarking physical garment durability—an urgent need ahead of upcoming eco-design legislation that will mandate durability disclosures.

THE STUDY IN BRIEF: The study, ‘Measuring physical garment durability: An assessment of 47 T-shirts’, was conducted by Kate Morris, Amanda Joynes, Mark Sumner, Eleanor Scott and Mark Taylor.

  • Testing covered 47 t-shirts comprising 24 men's and 23 women's designs from various UK clothing brands.
  • The most expensive t-shirt at £395 ranked only 28th out of 47 in overall durability performance.
  • The cheapest t-shirt costing £4 achieved 15th position, demonstrating superior longevity to premium alternatives.

The findings were presented to the Product Lifetimes and the Environment (PLATE) Conference in Aalborg, Denmark earlier this month. The project was developed as part of a clothing durability project through the UK Textiles Pact - WRAP’s ten-year industry initiative to bring greater circularity into the UK clothing market.

THE TRIGGER: The study emerged from urgent need to develop consistent durability measurement methods ahead of impending European regulations including the Eco-design for Sustainable Products Regulation and Extended Producer Responsibility schemes. These forthcoming legislative requirements will legally mandate brands to declare garment durability credentials, necessitating standardised testing protocols that currently do not exist across the fashion industry.

  • Garments were donated by signatories of WRAP's Textile 2030 initiative as part of environmental impact mitigation strategies.
  • Testing was conducted in spring and summer 2024 using established industry standards and protocols.
  • Research aimed to develop tools for regulating market garments and embedding durability as core design principle.

HOW THEY MEASURED UP: Laboratory analysis established hierarchical test importance rankings with pilling resistance deemed most critical, followed by visual assessment, dimensional stability, spirality, and bursting strength as least significant. Pilling received priority because it represents the primary reason consumers discard t-shirts, with the threshold set at Grade 2-3 (specifically 2.5) based on commercial acceptability standards where typical industry pass rates require Grade 3-4 but Grade 2-3 remains commercially viable.

  • Strong positive correlation was identified between pilling resistance and overall visual garment appearance retention. Negative correlation emerged between dimensional stability performance and spirality measurement results.
  • Eight out of ten garments failing pilling tests also demonstrated poor visual assessment scores.
  • Additional correlations included positive relationship between bursting strength and dimensional stability performance.
  • Threshold development used combination of existing industry standards and mean averages from collected results.

CONTEXT FRAME: The research represents the first comprehensive application of multiple industry testing standards to consumer t-shirts. The methodology employed ASTM D3787 for bursting strength, BS EN ISO 12945-2:2020 for pilling, BS ISO 16322-3:2021 for spirality, BS EN ISO 5077:2008 for dimensional stability, and modified ISO 15487 for visual assessment, creating unprecedented scientific rigour in consumer garment evaluation.

  • Testing standards previously applied primarily to industrial textiles were adapted for consumer market assessment.
  • The study created a sophisticated benchmarking system using Microsoft Excel's Custom Sort function with multiple rule levels.
  • Automated ranking process can be universally applied to all garment categories regardless of specific durability factors.
  • Research fills critical knowledge gap where no universally agreed durability measurement method previously existed.

YES, BUT: The study focused exclusively on physical durability measurements without accounting for emotional durability factors that significantly influence consumer garment retention and wearing patterns. Researchers acknowledge that emotional attachment, style relevance, and personal connection to clothing items play crucial roles in utilisation regardless of measurable physical performance characteristics, suggesting that durability assessment requires broader consideration beyond laboratory testing protocols.

CLOSE FOCUS: Detailed analysis of 29 garments made from 100% cotton revealed extreme performance variations ranging from highest durability rankings to complete failure, demonstrating that identical material composition provides no quality guarantee. The study identified fabric weight as a significant factor within cotton garments, with heavier cotton fabrics achieving superior durability compared to lighter alternatives, suggesting that manufacturing specifications beyond basic material content critically influence longevity.

  • Cotton processing methods including different spinning techniques were identified as potential durability factors requiring future investigation.
  • Manufacturing quality variations within identical material categories exceeded differences between material types.
  • Results showed that 100% cotton composition alone cannot predict individual garment performance levels.

WIDER LENS: The research provides empirical foundation for addressing UK textile waste crisis where 779,000 tonnes reached landfill or incineration in 2021 alone, with global apparel consumption projected to increase 63% to 102 million tonnes by 2030.

  • Enhanced garment durability represents vital lifespan extension strategy independent of recycling initiatives, demonstrating that production capabilities for longer-lasting clothing already exist but remain unidentified without standardised testing protocols.
  • Environmental waste reduction strategies increasingly focus on extending individual garment lifespans through durability improvements.
  • The study methodology addresses urgent need for consistent measurement tools ahead of legislative requirements.
  • The findings support waste reduction through informed consumer purchasing rather than post-disposal recycling solutions.

WHAT’S NEXT: The researchers plan to expand the comprehensive testing methodology beyond t-shirts to additional garment categories, developing a broader database of clothing performance across fashion retail segments.

  • Future research will examine cotton processing methods including different spinning techniques to determine their impact on durability, while exploring the complex dynamics between physical and emotional durability factors that influence consumer garment retention and utilisation patterns.

WHAT THEY SAID:

If circularity in fashion is to be truly effective, durability must come first. Durability underpins the reuse and resale market, as well as keeping our loved items in use longer. Crucially, these findings show that durability is not a luxury reserved for the few — it’s achievable at any price point.

Dr Eleanor Scott
Lecturer in Fashion Design: Creative Knit & Innovation
University of Leeds Institute of Textiles and Colour

Most shoppers use price as an indicator of how hard-wearing clothes are ‘the more I spend, the more I’m bound to get out of my purchase’. But our study shows this is totally misleading. The most expensive t-shirt we tested cost £395 and ranked 28th out of 47, while a £4 t-shirt was placed 15th. The most durable t-shirt cost £28, but the one ranked second worst was £29! So, if you’re judging on price alone – buyer beware.

Mark Sumner
Programme Lead on Textiles 
WRAP

This research is another step forward in the road to developing a way of measuring how durable the clothes we wear are. Improved clothing durability is critical for the future of circularity and providing the opportunity for people to wear the clothes they love for longer. It was an honour to present our work on garment durability at the renowned P.L.A.T.E conference in Aalborg this year.”

Kate Morris
PhD Candidate
University of Leeds Institute of Textiles and Colour

Research aimed to develop tools for regulating market garments and embedding durability as core design principle.
Research aimed to develop tools for regulating market garments and embedding durability as core design principle. AI-Generated / Sora
 
 
  • Dated posted: 29 July 2025
  • Last modified: 29 July 2025