New Elastane-Free Product Lines of Big Brands Nothing but Smokescreen

The recent launches of so-called anti-elastane product lines by big brands do not mean much while they continue to gorge on fossil fuel derivatives. None of the new ranges replace existing product lines. texfash.com probes.

Long Story, Cut Short
  • The latest to offer an elastane alternative is Under Armour, which will be launching today its Vanish Pro tees made with the high-performance Neolast fibre.
  • Nowhere does the Neolast brochure elaborate on what makes it sustainable or the preferred fibre for circularity. All that one gets to know is that it is solvent-free. That's about it.
  • Under Armour’s Neloast fibre innovation will support its goal to eliminate spandex in its products 75% by 2030." Read that again: 75% by 2030. Meanwhile, it will thrive on fossil fuel.
Neolast is made from thermoplastic elastoester polymers. A thermoplastic is any plastic polymer material that becomes pliable or mouldable at a certain elevated temperature and solidifies upon cooling.
What's Neo Neolast is made from thermoplastic elastoester polymers. A thermoplastic is any plastic polymer material that becomes pliable or mouldable at a certain elevated temperature and solidifies upon cooling. Under Armour

There appears to have been considerable buzz and palpable excitement over some recent announcements about big brands going elastane-free with their new product lines.

A second look, however, would show that it's arguably much ado about nothing. Just an overwhelming cloud of smoke without even a flickering ember anywhere within eyeshot.

After all, those are just novel product lines and the brands have not really discarded elastane—the scourge of textile-to-textile recycling—altogether.

Three brands that have generated a lot of interest and elation in the trade press in recent times are Adidas, Decathlon and, of late, Under Armour. The climate performance and reliance on fossil fuel derivates of these brands are worth mentioning in the context. Adidas had scored C- and Under Armour D- in the last Stand.earth Fossil Free Fashion Scorecard. Decathlon too has often been under fire and officially castigated for greenwashing in the Netherlands.

And, in unleashing well-hyped elastane-free lines, they have certainly achieved one thing: stopped tongues momentarily from wagging.

The latest to offer an elastane alternative is Under Armour, which will be launching today its Vanish Pro tees made with the high-performance Neolast fibre. The hype over the Neolast fibre has been building up since January this year when it was announced to the public. The fibre, of course, is not a product of Under Armour—it has been developed by Celanese Corporation.

The announcement had remarked: "The fibres are produced using a proprietary solvent-free melt-extrusion process, eliminating potentially hazardous chemicals typically used to create stretch fabrics made with elastane. Neolast fibres will be produced using recyclable elastoester polymers, a critical first step for the industry to address the challenge of recycling blended fabrics containing elastane."

Neolast is promising. It offers all that elastane offers for sportswear and leisurewear: stretch, moisture management and comfort. The 11-page brochure on the product carries the tagline: "empowering athletes with Neolast fibres: Stretch for the sustainable win." But the document is—almost—all about performance and stretch. Nowhere does it elaborate on what makes it sustainable or the preferred fibre for circularity. All that one gets to know is that it is solvent-free. That's about it.

Neolast is made from thermoplastic elastoester polymers. A thermoplastic is any plastic polymer material that becomes pliable or mouldable at a certain elevated temperature and solidifies upon cooling. Elastoester possesses polyester-like qualities; excellent elongation qualities (stretchability); is washable/easy care; can withstand high temperatures when wet; has excellent dye retention; and there is no adverse discolouring or yellowing when exposed to chlorine.

Elastoester is nothing new. In May 1997, the Federal Trade Commission (FTC) of the United States adopted the new name "elastoester" for the fibre that was to be used mostly in sportswear, including swimsuits, cycling shorts and ski pants. An extract from the announcement: "Elastoester is similar to polyester, but different enough physically to warrant a new generic name under the FTC’s Textile Labeling Rules. In making this determination, the FTC has granted the petition of Teijin Limited, an Osaka, Japan-based company that manufactures the new fibre under the trade name REXE. The FTC action means that, effective immediately, companies must use ‘elastoester’ to identify this fibre on the required fabric content labels on garments they manufacture."

And it is also not that Under Armour is letting go of elastane. By its own admission: "The brand’s Neloast fibre innovation will support its goal to eliminate spandex in its products 75% by 2030." Read that again: 75% by 2030. Meanwhile, it will thrive on fossil fuel.

So, it's just spandex minus the chemicals that go into making it, and some elements of the recycling issue with elastane. And it's not NextGen material by any stretch of one's imagination.

And it is also not that Under Armour is letting go of elastane. By its own admission: "The brand’s Neloast fibre innovation will support its goal to eliminate spandex in its products 75% by 2030." Read that again: 75% by 2030. Meanwhile, it will thrive on fossil fuel.

Decathlon's endeavour, announced earlier this month, is a bit different: its collaboration with Resortecs is a swimwear collection that is easier to recycle. The garment is recyclable fabric with elastic bands. "Resortecs’ Smart Stitch, combined with Smart Disassembly, enables the efficient separation of the elastic bands from the main fabric at the end of the garment’s life cycle."

The USP is the disassembly bit. The technology "allows for fully automatic disassembly, without any manual intervention, at a scale of up to 10 tonnes a day. This results in an impressive 63% increase in material recovery and is 10 times faster than conventional methods.” The numbers don't mean much in themselves, and appear to have been thrown in purely to impress. But beyond the easier disassembly angle, Decathlon does not make much of an impression. It hasn't eliminated and isn't eliminating fossil fuels from its product lines.

The March launch of the Ultimate365 apparel range by Adidas had been somewhat similar in intent. This is what was bandied about: “The way it works is that after the material is constructed, it goes through a transformative step where the yarns are coiled – or ‘twisted’ – to then act like micro-springs within the fabric structure. The result is that these yarns both offer flexibility and freedom of movement when needed most and provide recoil to help maintain the garment’s overall shape.

“When compared against similar pieces in the range, adidas also discovered that Twistknit and Twistweave offer golfers performance in a lightweight package, ultimately saving 30 to 40% in overall weight when compared to similar products.  As with all pieces in the Ultimate365 range, the intention with Twistknit and Twistweave is to help golfers worry less about their gear so that they can focus more on their game.” Yes, it does not use elastane, and that’s where the hype ends.

A re-look at all the initiatives will show that there’s nothing wrong with them per se. If no elastane is involved and if the processes make recycling easier, those would be and should be welcome. The problem, however, lies elsewhere—none of them actualy replace existing elastane lines. And, using the word “elastane” in the announcements and press releases show that they are more interested in cashing in on anti-elastane sentiments through some product lines while remaining devoted to fossil fuel derivatives otherwise. That's running with the hare and hunting with the hound.

Beyond the easier disassembly angle, Decathlon does not make much of an impression. It hasn't eliminated and isn't eliminating fossil fuels from its product lines.
Beyond the easier disassembly angle, Decathlon does not make much of an impression. It hasn't eliminated and isn't eliminating fossil fuels from its product lines. Decathlon / Resortecs
 
 
  • Dated posted: 13 May 2024
  • Last modified: 13 May 2024