Scientists Develop 3D-Printed Fabric for Medical Devices

Inspired by the scales of pangolins and armadillos, scientists at NTU Singapore have developed a patent-pending innovative wearable fabric that can quickly be made into medical devices or soft robotics, such as limbs for drones.

Long Story, Cut Short
  • The researchers have developed an elbow support from the versatile material, helping people carry heavier loads.
  • Human muscle activity can be reduced by up to 40% when the device assists joints while lifting loads.
The RoboFabric uses  an advanced mathematical algorithm that designs an interlocking system of 3D-printed tiles are joined together by metal fibres running through tiny channels between them, or by an external soft case, which requires negative air pressure or vacuum to be applied constantly.
RoboFabric The RoboFabric uses an advanced mathematical algorithm that designs an interlocking system of 3D-printed tiles that are joined together by metal fibres running through tiny channels between them, or by an external soft case, which requires negative air pressure or vacuum to be applied constantly. Nanyang Technological University

Scientists at Nanyang Technological University, Singapore (NTU Singapore) have developed an innovative wearable fabric that is flexible but can stiffen on demand.

  • Developed through a combination of geometric design, 3D printing, and robotic control, the new technology—RoboFabric—can quickly be made into medical devices or soft robotics, such as limbs for drones.,

THE PROOF: The researchers have developed an elbow support from the versatile material, helping people carry heavier loads. A wrist support prototype has also been made, which could help stabilise joints for daily activities and benefit patients with Parkinson's Disease who experience trembling. 

THE PROJECT: The team was inspired by the scales of pangolins and armadillos which interlock to form a protective shell, and this is being seen as the first step in making the patent-pending technology an advanced mathematical algorithm that designs an interlocking system of tiles.

  • The 3D-printed tiles are joined together by metal fibres running through tiny channels between them, or by an external soft case, which requires negative air pressure or vacuum to be applied constantly.
  • When the fibres are contracted, the tiles interlock and stiffen, increasing the rigidity of RoboFabric over 350 times and providing additional strength and stability.
  • Human muscle activity can be reduced by up to 40% when the device assists joints while lifting loads.
  • To customise the joint support, a 3D scan of a wrist or the elbow is uploaded to proprietary software, through which a special algorithm can automatically dissect a 3D model into dozens of geometric tiles that can be 3D printed in just an hour.
  • The metal fibres must then be threaded through the holes between the tiles and connected to an electric device that can quickly tighten or loosen the cables.
  • This threading process is currently done by hand, but it could be automated in future, similar to how badminton racquets are re-strung using a machine. 

THE RESEARCH: The team’s findings were published in the scientific journal Advanced Materials last month.

  • The project is supported by the Manufacturing, Trade and Connectivity (MTC) Individual Research Grant and the Young Individual Research Grant, managed by Singapore’s Agency for Science, Technology and Research (A*STAR). 

WHAT THEY SAID: 

We were inspired by how animals often have multiple functionalities for their limbs through the use of intricate structures, much like the shape-morphing and stiffness-variation in octopuses. We envision that in future, patients who need a plaster cast for fractures would have the option of customising a flexible limb support that is fabric-like before stiffening. Unlike conventional rigid and unremovable casts, they would also be easy to put on or remove at the touch of a button. In daily use, joint supports can also help the elderly in their daily tasks, helping to reduce the muscle strength needed for heavier loads.

Wang Yifan (Lead Scientist)
Assistant Professor 
NTU School of Mechanical and Aerospace Engineering / NTU Robotics Research Centre 

This technology could be potentially useful in several cases, such as individuals with joint injuries, as it could allow safe adjustment of movement range during recovery. For those with upper limb motor weakness, such as post-stroke patients, RoboFabric could provide support to perform some functional tasks. Additionally, individuals with movement disorders like Parkinson's disease may benefit from the stability RoboFabric offers, which stabilises the movement trajectory to complete functional tasks safely. If adapted for knee applications in future, it may even serve as a stabilising orthosis to improve gait patterns and help prevent falls.

Loh Yong Joo
Head and Senior Consultant, Department of Rehabilitation Medicine / Director of Clinical Innovations
Tan Tock Seng Hospital (TTSH) 

The material, called RoboFabric, consists of #3D printed tiles connected by metal fibres. The fibres can be contracted which causes the tiles to interlock, stiffening the RoboFabric. This innovation could be used to make flexible medical devices, such as elbow and wrist supports, as well as flexible attachments for #drones that can operate as grippers or landing gear.
 
 
  • Dated posted: 23 July 2024
  • Last modified: 23 July 2024