Digital Printing Only Realistic Way to Answer Demand Quickly Without Overproduction

Digital technology is key to unleashing creativity, answering the call for more sustainability, more precisely and cost-effectively answering consumer demands, and providing the process digitisation necessary to make onshoring/nearshoring profitable and eliminate unnecessary supply chain complexity and risk, says Ronen Samuel, the Chief Executive Officer at Kornit Digital. A texfash.com Special.

Long Story, Cut Short
  • Digital textile print means automation can be a frictionless end-to-end experience that brings a concept to finished product quickly and efficiently, often within 24 hours.
  • Digital textile printing means supplying by demand rather than producing for inventory, and planning and adjusting in real time.
  • The web offers the largest marketplace the world has ever known, and digital textile print empowers visionaries to take advantage, with ease, low cost of entry, and the reassurance their pieces are being produced in a sustainable, conscientious manner.
Producers who need flexibility in their operations, diversification to answer changing market dynamics and challenges, and profitability from any order increasingly realise digital isn’t simply a nice tool to have, but an essential one.
Essential Print Producers who need flexibility in their operations, diversification to answer changing market dynamics and challenges, and profitability from any order increasingly realise digital isn’t simply a nice tool to have, but an essential one. Gerd Altmann / Pixabay

Much before Ronen Samuel, the CEO at Kornit Digital, started his career as a true blue corporate professional  developing new business models and market opportunities at various international and multicultural organizations, he served as a pilot in the Israel Air Force. It is the same passion, team leadership skills, and strong execution that he brings to Kornit since he joined in 2018.

At FESPA 2022, Kornit announced an "integrated showcase of its latest innovations".  We will go into the different solutions, but what made Kornit think of something "integrated"? And, why now?
We’re disrupting the status quo for textile production by offering on-demand, sustainable production. Our entire ecosystem of digital textile MAX production systems and workflow solutions provides the full pixel-to-parcel-to-doorstep experience. We aim to enable automation of the production process, digitisation of the production floor, and to provide on-demand responsiveness to demand that ultimately yields less wasteful, high-quality production. On top, our pixel-to-parcel KornitX workflow solution ensures we connect the creative community to the producers who can fulfill their demand quickly, efficiently, and locally. This means Kornit creates value both vertically and horizontally in the market, ultimately unleashing more creative expression in a sustainable way and enabling ever more variety of materials and applications.

Would you agree to the statement: digital textile printing is defining the industry right now? Be it 'yes' or 'no', could you explain your assessment? Why is it so?
Yes. The digital technology is key to unleashing creativity, answering the call for more sustainability, more precisely (and cost-effectively) answering consumer demands, and providing the process digitisation necessary to make onshoring/nearshoring profitable and eliminate unnecessary supply chain complexity and risk. According to McKinsey, 71% of fashion producers intend to nearshore operations within the next three years, and the on-demand production model helps ensure lean production to make those ambitions viable.

People expect to find exactly what they’re looking for, buy at the push of a button, and have it in a day or two. Digital textile printing is the only realistic way to answer that demand, quickly, without overproduction or complication. (30% of production is currently going to waste, and the digital on-demand production capability is an effective means of avoiding inventory creation.) It means producers can create more products, and more diverse products and applications, with less resources. It means supplying by demand rather than producing for inventory, and planning and adjusting in real time.

Analog production will likely remain for large-quantity, simple orders, but demand for such orders is shrinking. Producers who need flexibility in their operations, diversification to answer changing market dynamics and challenges, and profitability from any order increasingly realise digital isn’t simply a nice tool to have, but an essential one.

What do you think is going to drive digital textile printing in the near future: consumer demand or industry compulsions? What are your views about mass customisation?
It’s a combination of both. As noted above, the industry is moving to nearshore, and online applications are empowering a growing creative community. Consumers are becoming far more conscientious about their purchases, and digital textile print means they can have both instant gratification and sustainable, responsible production practices.

As several high-profile Kornit customers have shown, there is great profit opportunity in mass customisation, and some of our print systems have been developed specifically to address that market. Digital on-demand print unlocks new creativity from designers, do-it-yourselfers, and entrepreneurs in new and untapped communities worldwide, and we anticipate that opportunity will continue to grow. That has been a core message of our Kornit Fashion Week events, which show how this technology eliminates barriers to creative fulfillment, in terms of time, investment, and graphic capability.

And more importantly, what role is digital textile printing going to play in influencing the process of automation in the textiles industry that is already a reality?
Digital textile print means automation can be a frictionless end-to-end experience that brings a concept to finished product quickly and efficiently, often within 24 hours. We’re approaching a model whereby the consumer clicks “buy” from a web store, and that order is routed to a production facility, the blank is selected and loaded to a digital print system, and then it’s passed along to a curing system and packaged for shipment—all without human intervention.

When every step of the process is digitised, true automation is achieved, and that means producing more goods with less energy, resources, and labour; fulfilling orders quickly, and helping producers to position themselves for long-term growth. People can now be allocated to more productive and valuable work than production line.

Do you think digital textile printing will open the market for smaller players by offering them a level-playing field with big brands? Do you think, for instance, a small businessman can start selling customised products through a big ecommerce portal like Amazon?
Absolutely. We like to say our on-demand production model and Global Fulfiller Network are “democratising” fulfillment by making entry to market more accessible for creators and micro-brands, without compromising on their respective visions. This model creates demand for our customers’ services, while the growing range of available design and e-commerce applications makes it easier than ever for entrepreneurs and the creative community to bring their creations to life.

The web offers the largest marketplace the world has ever known, and digital textile print empowers visionaries to take advantage, with ease, low cost of entry, and the reassurance their pieces are being produced in a sustainable, conscientious manner.

A digitised marketplace needs digitised production capabilities. Screens have their place—but digital is a complementary solution that enables self-expression (unlimited designs, colours, etc.), creates new opportunities, optimises production floor operations (eliminating inefficiencies and wasteful overproduction), and better aligns with e-commerce to answer the explosion of creativity taking place worldwide.

Ronen Samuel
Chief Executive Officer
Kornit Digital
Ronen Samuel

There's digital direct-to-garment (DTG) and then there's direct-to-fabric (DTF). How does Kornit look at these two areas? Will these two areas develop on their own? How is Kornit targeting both?
We see a mass pollution problem in both segments, and see in our eco-friendly, pigment-based inks a great potential to enable vivid, colourful printing on any type of material while mitigating that pollution. While Kornit is the unparalleled, unquestionable leader in direct-to-garment production capabilities (with an estimated total addressable market of 31 billion impressions by 2026), we recognise the market for direct-to-fabric systems (with an estimated total addressable market of 42 billion square metres imprinted by 2026) is significantly more crowded. We believe those who see what our Kornit Presto MAX system can do up close, with the industry’s only single-step production mechanism for inline pretreatment and curing, will agree we’re leading in that segment as well. This is what we’ve set to prove with our Kornit Fashion Week events, and our efforts to engage the creative community directly. This includes extraordinary capabilities for custom home décor, in addition to fashion.

We’re the first DTF producer to print white on black. We’re bringing 3D effects – which emulate screen, vinyl, embroidery, and other graphic effects using a single pigment-based print mechanism—to both DTG and DTF. Our Atlas MAX Poly system expands these 3D effects and increased process automation to polyester and poly-blends, for never-before-seen graphic brilliance and applications versatility in the growing sportswear and athleisure segment. We’re adding new functionality and practicality, such as grip or therapeutic qualities, to our applications, beyond simple graphic effects. Our in-development Apollo system, which will include inline curing and produce 400 pieces per hour, will bring DTG to even more market segments, positioning digital as a true answer for mass production. The bottom line is, whether you need DTG or DTF services, we’re delivering technology to make it easier, more cost-effective, more reliable, and more responsive to achieve that finished piece.

It seems Kornit is laying a lot of emphasis on "fulfillers". What's the reason?
Through KornitX, we are engaging not only fulfillers, but an entire global ecosystem of creators who require the services of agile, capable, reliable fulfillers to make their creations real. Whether you are a designer or a brand, a business or a school, a charity or a team, fulfilling your orders is the name of the game. When fulfillers have the best, most capable, most versatile, most reliable, and most eco-friendly capabilities available, it elevates the textile industry in whole. If digital becomes the default mechanism for production, the amount of waste we can eliminate is staggering. And the internet is unleashing creativity everywhere; those creatives need an outlet to realise and/or monetise their creations, which requires fulfillers. Fashion designers need fulfillment, and our technology means doing so in days or weeks rather than months or years.

You have also launched a Kornit Fulfillers Network. How does this work?
The Kornit Global Fulfiller Network connects the creators (demand) and the fulfillers (supply) who can meet that demand. It means producing nearer the end-consumer, rather than having centralised production and the time and logistical waste of shipping finished goods all over the globe. It does a great deal to eliminate inefficiency and risk from the end-to-end experience. It sidesteps supply chain concerns, which, as we’ve observed in recent months, can create considerable pains and uncertainty for any industry.

Connecting demand and supply in this manner helps creators by making fulfillment readily available, and our customers by generating a steady inflow of new business relationships and opportunities. The on-demand model ensures we produce only what we need; the fulfiller network ensures we produce only where we need it. It’s eliminating barriers and inefficiencies from textile production.

Did anything in particular catch your eye at FESPA 2022? Are buyers still the same as they were before the pandemic?
We see a growing demand for solutions that empower creators to create anything, anytime, anywhere. Consumers and creators want unlimited variety and graphic capability, while both producers and consumers are more conscious about producing sustainably, which on-demand digital production answers. Producers want the agility to answer short runs as profitably as long runs. There’s a recognised need for nearshoring operations, producing nearer to the end consumer to sidestep supply chain concerns and deliver at the speed of e-commerce. Producers want to be prepared for anything, because the last few years have presented in very stark terms just what “anything” might be. They want to produce the quality consumers demand, and they still want return on investment, but there’s considerably more urgency to future-proof production operations.

Last word on the future of digital. Screen still rules. Your comments?
A digitised marketplace needs digitised production capabilities. Screens have their place—but digital is a complementary solution that enables self-expression (unlimited designs, colours, etc.), creates new opportunities, optimises production floor operations (eliminating inefficiencies and wasteful overproduction), and better aligns with e-commerce to answer the explosion of creativity taking place worldwide. It handles more complex jobs, and provides superior total cost of ownership by producing more jobs quickly, with minimal setup time and labour, while maintaining consistent high quality. It answers supply chain challenges by enabling localised on-demand fulfillment. And it’s cleaner, which is increasingly important to everyone, but especially to younger generations who spend according to their values.

Digital technology is key to unleashing creativity, answering the call for more sustainability, more precisely (and cost-effectively) answering consumer demands, and providing the process digitisation necessary to make onshoring/nearshoring profitable and eliminate unnecessary supply chain complexity and risk.

When every step of the process is digitised, true automation is achieved, and that means producing more goods with less energy, resources, and labour; fulfilling orders quickly, and helping producers to position themselves for long-term growth. People can now be allocated to more productive and valuable work than production line.

Richa Bansal

RICHA BANSAL has more than 30 years of media industry experience, of which the last 20 years have been with leading fashion magazines in both B2B and B2C domains. Her areas of interest are traditional textiles and fabrics, retail operations, case studies, branding stories, and interview-driven features.

 
 
 
  • Dated posted: 27 June 2022
  • Last modified: 27 June 2022