Circularity Without Decay Is Fashion Pretending Nature Doesn't Matter

Sustainability efforts in fashion have largely focused on optimising an existing linear model: cleaner dyes, better sorting, more efficient factories. Asha Singhal, Director, Nature of Fashion at the Biomimicry Institute, argues this approach overlooked a structural absence rather than a technical shortfall. Pilots run by the programme in the Netherlands and Germany tested whether biological decomposition could process textile waste current recycling infrastructure cannot.

Long Story, Cut Short
  • Pilots in the Netherlands and Germany showed decomposition processing mixed textile waste current recycling infrastructure cannot handle.
  • The Netherlands targets seventy five percent textile collection by 2030, yet early 2025 figures showed industry collection near zero.
  • Fragmented funding structures in Germany separated complementary technologies, weakening systems level approaches decomposition pilots depend upon.
Natural systems demonstrate working models of resilience and regeneration that industrial design has only recently begun to study with any rigour.
SHARED BLUEPRINT Natural systems demonstrate working models of resilience and regeneration that industrial design has only recently begun to study with any rigour. Ellie Burgin / Pexels

texfash: Your pilot project appears to begin from the premise that sustainability cannot be treated simply as an efficiency exercise. At what point did you realise that the existing industrial model itself needed to be questioned?
Asha Singhal: The fashion industry has spent a decade optimising a broken system. Cleaner dyes, better sorting, more efficient factories. But what becomes clear very quickly is that you can optimise every step of a linear system and still end up with materials that have nowhere to go except a landfill or an incinerator.

There has been significant progress with some solutions, like fibre-to-fibre recycling. But there is a critical issue: the waste streams of blended fibres and low-grade polyesters are simply incompatible with the recycling infrastructure that exists. This leaves a huge gap.

So, what does a system that handles the reality of textile waste look like?

That is when ecological thinking comes in. Circularity, sustainability, and regeneration are not concepts we invented. They are inherently part of the way nature works, and the way nature achieves them is through decomposition: a function that is entirely missing from our industrial systems. We need to understand how to bring them back as feedstock for other industries, and to reimagine waste as untapped resource streams and nutrients rather than something to be discarded, burnt, or landfilled.

Fashion production depends heavily on standardisation and control. Biological systems operate through adaptation and interdependence. Where did those two approaches prove hardest to reconcile?
Asha Singhal: Nature uses a small, safe subset of elements to create everything from beetle shells to soft organs. At the end of their life, all of it returns to the earth as materials that can be decomposed and transformed into valuable resources. Our industrial systems, by contrast, rely on a large number of additives, toxins, and harmful chemicals to achieve functions like durability and waterproofing at the expense of human and environmental health.

The challenge is less about standardisation and control in isolation, and more about how we move away from the take-make-waste model on which our current system was designed.

Addressing that requires, first, rethinking what goes into materials at the production stage. And second—which is what we are doing at the Nature of Fashion—us bringing decomposition back into the conversation around circularity to accommodate adaptation and interdependence.

In practical terms, this means designing decomposition processes around feedstock variability. Every biological process we are working with—enzymatic hydrolysis, bacterial fermentation, microbial bioremediation - performs differently depending on what it receives.

A bale of collected textiles might contain cotton blended with elastane, polyester fused with nylon, and chemically-treated workwear alongside fast fashion. In the Netherlands pilot, enzymatic hydrolysis efficiency varied significantly depending on textile type and origin. In Germany, PHB yields from bacterial fermentation were more stable when processing B2B workwear than highly variable post-consumer fast fashion.

The industrial instinct is to resolve textile waste by pre-sorting and standardising feedstock more aggressively. But that pushes complexity upstream without resolving it. We’ve shown that the more durable solution is a modular, multi-pathway one. It is more resilient than any single optimised process, precisely because it routes different fractions of a mixed waste stream to whichever technology handles them best.

That is closer to how decomposition works in nature: a cascade of specialised actors, each processing a different fraction, feeding outputs forward to the next.

Biomimicry is often spoken about in terms of materials or aesthetics. In your work, how much of the challenge lay instead in changing the way problems were framed in the first place?
Asha Singhal: The deep foundation of biomimicry is in solving for function. It starts with a human design challenge and asks: what is the function we are trying to achieve? From there, it looks for champions in nature, organisms, processes, and ecosystems that are already solving that challenge. The step that follows is copying the strategies nature has developed into our own design. The fact that the aesthetics often happen to look good is usually a bonus.

The project operates at the systems level of the fashion industry, which means the original question was: what would fashion look like if it operated like a natural ecosystem? That question is what served as the foundation of the Nature of Fashion report in 2021.

The industry is reaching a reckoning around the global challenge of waste that results from the current take-make-waste model. But biologically, the answer to this problem is already there. Every material that has ever existed in a functioning ecosystem was broken down and reassembled into something else. Decomposition is not an endpoint. It is the mechanism through which matter becomes available for the next cycle.

And so, that’s why we believe fashion’s waste crisis is not primarily a recycling technology problem, it is the absence of a decomposer layer. There is no industrial equivalent of the fungi, bacteria, and organisms that process dead matter back into nutrients.

Once the problem is framed that way, the design challenge changes entirely: we are not looking for a better recycling technology, we are looking to add a missing function to the system. Getting that shift to land, especially in industry settings where “circular economy” has already been defined in a particular way, is a constant and important part of the work.

Biomimicry requires companies to study natural systems for instruction rather than merely for raw material extraction. Do you think fashion businesses are prepared for that change in thinking?
Asha Singhal: Readiness varies enormously. There are innovators and fashion designers who have been working with living systems as models for years and need no convincing. Others are working in regenerative design and have had meaningful encounters with nature as a source of solutions. But the broader industry, particularly brands operating at scale, still tends toward a transactional relationship with sustainability and nature. The way the system is set up, it rewards solutions that slot into existing supply chains and reporting frameworks.

Biomimicry, when it is done seriously, asks something more fundamental, starting from what biological systems do well and designing from there, rather than asking nature to fit into a system that was designed without it.

While this is a big ask, the truth is that we are also stepping into an era where people are seeking innovative answers to the immense challenges of a warming world. And nature offers real answers to that predicament. What we observe is that the appetite for a different kind of thinking is growing, driven in part by incoming regulation.

Extended Producer Responsibility schemes in Europe are beginning to make the cost of unmanaged waste visible to brands that have historically been insulated from it. When the end-of-life problem can no longer be externalised, the interest in what can actually handle complex waste becomes real.

Commercial fashion operates under tight production cycles, cost pressures, and demands for consistency. Which of those pressures created the greatest difficulty for the project?
Asha Singhal: There is a fundamental mismatch between how materials are produced and what is required for them to decompose safely at end of life. Closing that gap is the central challenge this project is taking on.

Our pilots have demonstrated that proof of concept is achievable: fashion's lowest-grade textile waste can decompose and become feedstocks for new industries. But economic viability at scale will depend on connecting outputs to real commercial demand early in development. One of the most consistent lessons from the pilot work is that end-buyers and product developers need to be involved from the beginning, not after outputs have already been defined.

The existing funding landscape does not always support that kind of systems-level thinking. In Germany particularly, funding tends to support individual technologies in isolation—one grant for fermentation, another for sorting, a third for product validation. That structure works against systems integration, which is precisely what this approach requires. Three technologies that work synergistically on paper will not realise their potential if they are funded and developed in silos. The connective tissue between them never gets built.

Thinking more holistically about how those pieces connect is central to how we are approaching the next phase.

Did the pilot expose weaknesses in existing manufacturing or sourcing systems that are usually hidden inside broader sustainability discussions?
Asha Singhal: One of the most striking findings is the distance between policy ambition and physical infrastructure for solutions like recycling.

The Netherlands, for example, has some of the most progressive circular economy legislation in the world, with EPR schemes targeting 75% collection and reuse or recycling of textiles by 2030. As of early 2025, industry collection under those mandates had reached just 0.3%.

The sustainability targets and the infrastructure needed to meet them are operating at completely different paces, and that gap is largely invisible in the way sustainability performance is typically communicated. Brands can reference targets and commitments without it being apparent that the infrastructure needed to fulfil them does not yet exist at scale.

That's why the work we do is so important. It is plugging this invisible gap by scaling solutions such as decomposition and providing an answer for the last mile of textile waste, which no one wants to or can yet address.

Many sustainability initiatives can be absorbed into existing business structures with relatively little disruption. Was your project asking companies to change processes they would ordinarily prefer to leave untouched?
Asha Singhal: At this stage, most of these pilots are focused on waste that has already left commercial circulation. But their broader significance is that they challenge the industry to recognise decomposition as a legitimate and necessary part of the fashion system, that it belongs in the conversation alongside recycling and reuse, and that its absence represents a structural gap rather than a technical detail.

For brands, that means expanding responsibility beyond the product lifecycle they currently manage. It means engaging with the lowest-value segment of the textile waste stream—with the garments that cannot be resold, repaired or conventionally recycled.

That fraction has historically been treated as someone else’s problem, and it has disproportionately burdened communities in the Global South who are least responsible for creating it.

Acknowledging it as part of the system is a different posture, and it also points toward what needs to change upstream at the conception of any design ideas. As the consequences of overproduction become more visible globally, understanding what needs to change at the design stage, not just at the waste stage, becomes increasingly urgent.

Industrial manufacturing rewards uniformity. Natural systems rarely function that way. Can large-scale fashion production realistically accommodate variation without reducing biomimicry to a design reference?
Asha Singhal: A more productive starting point is to stop viewing natural and industrial systems as opposing forces. The real challenge is understanding what industry can learn from nature in order to operate within planetary boundaries. Nature is not a constraint on innovation; it is a blueprint for designing systems that are regenerative, resilient and efficient.

Many of today's most successful industrial innovations are rooted in biomimicry. Velcro was inspired by burrs sticking to clothing. Japan's bullet train nose was modelled on the kingfisher's beak to reduce noise and improve efficiency. Wind turbine blades have been redesigned using the shape of humpback whale fins to increase performance. These examples show that learning from nature can make industrial systems more, not less, effective.

From this perspective, variation is not a problem to eliminate. Nature manages extraordinary diversity with remarkable efficiency because ecosystems are built on complementarity rather than uniformity.

The Netherlands pilot offers a practical example. Instead of treating enzymatic hydrolysis, bacterial fermentation and gasification as competing technologies, it combines them as complementary processes. Together, they can manage a mixed and variable textile waste stream that no single technology could handle alone.

Asha Singhal
Asha Singhal
Director, Nature of Fashion
Biomimicry Institute

The industry is reaching a reckoning around the global challenge of waste that results from the current take-make-waste model. But biologically, the answer to this problem is already there. Every material that has ever existed in a functioning ecosystem was broken down and reassembled into something else. Decomposition is not an endpoint. It is the mechanism through which matter becomes available for the next cycle.

Circularity has become central to the industry vocabulary, yet many circular systems remain dependent on complex industrial infrastructure. Did the project alter your own understanding of what a circular material system should look like?
Asha Singhal: Yes, significantly. Circular fashion tends to mean keeping materials in the system: fibre to fibre, garment to garment. That is valuable, but it is an incomplete picture of how matter actually moves through our ecosystems.

Natural systems do not preserve materials in their original form indefinitely. They break them down, transform them and rebuild them into something new. Decomposition is not a failure of the cycle; it is what makes the cycle possible.

What the pilots show is that this kind of decomposition and transformation is necessary function of a sustainable fashion system. The work of The Or Foundation in Ghana adds a dimension is a key example of this. At Korle Lagoon in Accra, microbial communities are already adapting to metabolise synthetic polymers that were never designed to biodegrade, turning a site of environmental crisis into an unexpected living laboratory.

The lesson is not simply that we need better technologies. It is that biological systems are already responding to the materials we create. The challenge for fashion is to design products and infrastructures that work with those systems rather than against them—creating materials that can be ultimately reabsorbed by the living world.

Looking ahead, what would persuade you that biomimicry has moved beyond experimental projects and begun influencing the structure of fashion production itself?
Asha Singhal: A few signals would indicate that something has shifted. The first is whether decomposition appears explicitly in how the industry defines and measures circularity. Not as a category for what cannot otherwise be handled, but as a designed-for function that informs upstream decisions about materials and chemistry. That is not yet the case in most of the frameworks brands use to assess their environmental performance.

The second is whether garment design begins to treat material breakdown as a functional requirement, something that connects to real end-of-life infrastructure, rather than a marketing claim. That would require a much closer relationship between design teams and the systems that process waste downstream, a connection that, currently, barely exists.

The third is geographic, and perhaps the most important. The most significant ecological learning in this project is happening where the consequences of industrial overproduction are most concentrated. In Accra, where decades of exported textile waste have accumulated, biological systems are already responding in remarkable ways. The Or Foundation’s Speak Volumes campaign and its ongoing work on waste colonialism make visible what is usually kept invisible: that the Global South bears the cost of consumption patterns it did not create. If the knowledge generated in communities on the frontlines of the textile waste crisis begins to shape how the industry is designed, regulated, and financed, rather than the knowledge transfer running only in the other direction, that would be a real signal that a more harmonious relationship between human systems and natural ones is becoming possible.

Pilot Findings
  • The Netherlands pilot combined enzymatic hydrolysis, bacterial fermentation and gasification as complementary rather than competing waste processing technologies.
  • In Germany, PHB yields from bacterial fermentation proved more stable when processing B2B workwear than highly variable post consumer fast fashion.
  • The Netherlands' EPR legislation targets 75 percent collection and reuse or recycling of textiles by the year 2030.
  • As of early 2025, industry collection under those mandates had reached just 3 percent of that target figure.
  • German funding structures tend to support single technologies in isolation, weakening the case for integrated systems thinking across pilots.
Biomimicry Roots
  • Biomimicry begins with a human design challenge, then searches nature for organisms already solving an equivalent functional problem.
  • Velcro was inspired after burrs were observed clinging persistently to clothing fabric, leading to a now familiar fastening mechanism.
  • Japan's bullet train nose was modelled on the kingfisher's beak shape to reduce noise and improve efficiency.
  • Wind turbine blades have been redesigned using humpback whale fin contours to increase overall aerodynamic performance.
  • The Nature of Fashion report, published in 2021, established the founding question behind the programme's current pilots.

Subir Ghosh

SUBIR GHOSH is a Kolkata-based independent journalist-writer-researcher who writes about environment, corruption, crony capitalism, conflict, wildlife, and cinema. He is the author of two books, and has co-authored two more with others. He writes, edits, reports and designs. He is also a professionally trained and qualified photographer.

 
 
 
Dated posted: 26 June 2026 Last modified: 26 June 2026