Can Denim Be Made Great Again?

If we listen to the advertising messages by brands and retailers, we could easily be led to believe that most of the products sold today are “green". Sadly, this is far from the truth. And though many efforts are being made, greenwashing still reigns.

Long Story, Cut Short
  • The invention of synthetic indigo by Bayer at the end of the 1800s ensured that natural indigo dyeing began to disappear while industrial production of indigo dyed fabrics boomed.
  • Denim started its unstoppable transformation from workwear commodity to fashion-must-have sometime in the mid-1950s.
  • The race towards fast fashion has slowed down product development, real innovation, product durability and of course responsible and ethical manufacturing.
Full transparency and traceability are essential in order to verify what brands and retailers claim. Focus on  ‘value’ must replace the obsession with low prices. The wellbeing of workers in apparel and textile industry must be safeguarded, and liveable wages must replace the barely legal minimum wages we see today. A ‘real’ circular economy will have to replace the current one, to minimise the use of resources and waste.
All Blue Full transparency and traceability are essential in order to verify what brands and retailers claim. Focus on ‘value’ must replace the obsession with low prices. The wellbeing of workers in apparel and textile industry must be safeguarded, and liveable wages must replace the barely legal minimum wages we see today. A ‘real’ circular economy will have to replace the current one, to minimise the use of resources and waste. Blue River Denim / Stefano Aldighieri

The anti-denim campaign is strident.

Both for resource usage as well as effluent discharge.

Even though most brands and manufacturers have cleaned up considerably, the campaign continues. What has changed in the last decade (both or the better, and for the worse)? And, where does denim go from here?

Indigo, the king of dye, has been part of human history for over 5,000 years, but it has had its controversies over time. Even though it grows almost everywhere (Africa, America, Asia and, in some lesser form, Europe, where the Indigofera tinctoria does not thrive but woad was grown instead), the most important source of this dye has always been India. The name itself confirms it. Indikon, as it was called by the ancient Greeks, means "Indian", the word later mutated to Indicum (Latin) and finally to Indigo (probably influenced by some Italian dialect), the name that we all use today. For centuries it was being transported from Asia to Europe via the Trans-Saharan caravans; its value was outpacing gold and most luxury items.

When Vasco da Gama opened the way to trade routes between Europe and India, its use skyrocketed, and because of Indian indigo's superior characteristics and availability, European Woad growers started a campaign to ban it, calling it 'the Devil's Dye’. With its ban, value increased further and it dominated in fashion and art, until it was finally legalised again in the 1730s. Around the same time, indigo was also being introduced to the new colonies, i.e., North America, until it became more important than rice and cotton.

The dark side to it was that indigo became a cornerstone of the transatlantic slave trade. In Europe, the China Blue industrial process, developed in 1785, brought its production to local manufacturing. With its increasing popularity, exploitation also grew. The famous Indigo Revolt in 1859 halted indigo cultivation for two years. This, and the end of America's colonial trade with Europe, caused the world indigo trade to collapse. The final straw was the invention of synthetic indigo by Bayer at the end of the 1800s. Natural indigo dyeing began to disappear, industrial production of indigo dyed fabrics boomed. The rest is history.

While nobody knows for sure where or when denim was invented (the few urban legends that circulate do not answer many questions), we know that jeans were first made in the mid-1800s, and by the mid-1950s, denim started its unstoppable transformation from workwear commodity to fashion-must-have. The global consumption of denim for jeans manufacturing exploded, and its popularity does not seem to fade. Over the centuries, people never paid too much attention to the environmental impact of textile manufacturing, and denim was no exception.

However, in the last couple of decades we have seen a rising awareness to what the production of denim and jeans can cause. The famous expose’ of Xinjiang, back in 2013, where one third of world's jeans was made, and the subsequent reaction from the Chinese government that shut down dozens of factories and laundries, raised huge red flags and vast resentment from the public. Was it possible that our beloved jeans were so bad to the environment? The short answer is yes.

Over the centuries, people never paid too much attention to the environmental impact of textile manufacturing, and denim was no exception. However, in the last couple of decades we have seen a rising awareness to what the production of denim and jeans can cause.

As we all know, the main fibre used for denim is cotton, a fairly thirsty crop, which also requires substantial amounts of pesticides. I will not go into details on either point, since it is difficult to come up with fair and accurate numbers; suffice it to say they are not good. The other major fibre used, polyester, is probably even worse for the planet; it is derived from fossil fuel and it is responsible for the shedding of huge quantities of plastic microfibres, which are now showing up in the seas, in animals and in our own organism.

The dyeing and making of the fabric also requires water (which used to be dumped, full of toxic chemicals, into rivers after the industrial process), several chemicals and of course energy. Garment-making often involves exploitation of workers — mostly women — in several countries. Fashionable industrial washes also require water, chemicals, energy, and, absurdly, make garments far less durable.

The worst culprit however is the massive increase in volume, which is requiring a ridiculous amount of resources to produce garments that are often discarded after a handful of wears. The widespread use of blends in the fabric makes it also almost impossible to recycle these used jeans, which end up in landfills where they will not even biodegrade for several decades.

“Fast fashion” accelerated exponentially the growth in volume, pushing enormous quantities of garments into all major markets, and causing a stagnation in the price of goods. This race to the bottom has slowed down product development, real innovation, product durability and of course responsible and ethical manufacturing. Corners must be cut in order to meet the required cost of goods. The global awareness of these issues has forced manufacturers to clean up their act; major mills around the globe have now state of the art effluent treatment plants to minimise or eliminate the discharge of waste, and some are even able to use purified sewage water for their processes and/or recycle most of the water used. Less toxic chemicals are - slowly - replacing the ones used before. Machines are more energy efficient.

Some  recycling is taking place.  Alternative sources of energy are - slowly - replacing the traditional coal or oil used up to now. If we listen to the brands' and retailers' advertising messages, we could easily be led to believe that all problems are now solved and that most of the product sold today is “green". Sadly, this is far from the truth.

While many efforts are being made, it is virtually impossible to confirm all the "sustainability" claim being made and greenwashing still reigns. It is confusing out there; who do we believe? Who can we trust? Denim - and jeans - will remain a very important part of our lives for the foreseeable future, but if we are serious about trying to slow down our path to self-destruction we must take a far more aggressive approach. What should/could we do? Full transparency and traceability are essential in order to verify what brands and retailers claim. Focus on  ‘value’ must replace the obsession with low prices.

The wellbeing of workers in apparel and textile industry must be safeguarded, and liveable wages must replace the barely legal minimum wages we see today. A ‘real’ circular economy will have to replace the current one, to minimise the use of resources and waste. None of this is going to happen without governments’ intervention and the introduction of strict(er) regulations and controls. If we expect brands, retailers – or even end users – to take any serious step voluntarily we will be greatly disappointed.

Finally, the only way to ensure a future is to address the over production and over consumption, which are using — and wasting —- more resources than the planet can produce. Until we manage to put an end to over consumption all other efforts, while commendable, will produce little real results; at best, they will slow down the inevitable.

Denim ‘can’ be made great again. We owe it to ourselves.

Corners must be cut in order to meet the required cost of goods. The global awareness of these issues has forced manufacturers to clean up their act; major mills around the globe have now state of the art effluent treatment plants to minimise or eliminate the discharge of waste, and some are even able to use purified sewage water for their processes and/or recycle most of the water used.

 
 
 
  • Dated posted: 6 May 2022
  • Last modified: 6 May 2022